No-Energy
Moisture uptake in a closed space with special air humidifiers, without active energy input during the conditioning phase.
- Typical load
- KLT, pallet boxes, pallets, bulk parts, large parts
- Systems
- 5 systems
Condisystems · Conditioning systems
Conditioning systems for polyamide components – the right solution for your process
Explore our conditioning solutions for PA6, PA66 and other engineering plastics – matched to your parts, production processes and requirements.
- Plastics conditioning since 2006
- Four processes, 15 systems
- Personal technical advice
Conditioning of polyamide
Four conditioning processes for polyamide parts
KLT (small load carriers), wire mesh pallet boxes or bulk parts: which conditioning system is suitable depends on your parts, the load and the requirements of your production process.
Explore our conditioning processes, or use our system finder to see possible solutions.
Saturated steam conditioning
Conditioning of bulk parts in filling tubes with saturated steam, in cycles.
- Typical load
- Bulk parts via conveyor system or hopper
- Systems
- 3 systems · further sizes depending on the project
Vacuum
Conditioning in a heated chamber with pressure reduction and steam.
- Typical load
- KLT, lid open
- Systems
- 3 systems · further version on request
Steam atmosphere
Parts are exposed to a steam atmosphere in a closed space.
- Typical load
- KLT, pallet boxes, wire mesh pallet boxes
- Systems
- 4 systems
System finder · optional
Which conditioning system suits your parts?
If you know your load but not which system suits it, answer a few questions. The system finder shows which systems could be suitable and what we still check together. It does not replace technical advice.
A few short questions on load, workflow and quantity
You then see which Condisystems systems could be suitable and what we should still check together. You can go back at any time and change your answers.
- Only questions relevant to your load
- No scores, percentages or rankings — transparent criteria
- The result is a preselection, not a technical commitment
Your answers so far have been saved.
Catalogue
All conditioning systems
All 15 systems at a glance, grouped by conditioning process. Use the filter to show the systems of one process. The catalogue is independent of the system finder.
No-Energy conditioning
No-Energy
Conditioning cabinet 1300
Conditioning cabinet for KLT, pallet boxes and pallets. Moisture uptake takes place via special air humidifiers, without active energy input during the conditioning phase.
- Load
- KLT, pallet box, pallet, cartons
- Operating mode
- manual, movable with a pallet truck
- Capacity
- 12 standard KLT
- Drying
- Not applicable
- Operation
- Manual; cabinet can be moved with a pallet truck
Technical data
Dimensions
- External dimensions
- W × D × H: 985 × 1,405 × 1,650 mm
- Internal dimensions
- W × D × H: 810 × 1,210 × 1,340 mm
- Weight
- about 170 kg
Capacity and load
- Suitable load
- KLT · Euro pallet with KLT · pallet box
- Standard KLT per batch
- 12 pieces
- Containers (L × W × H)
- Standard KLT 600 × 400 × 320 mm
- Largest pallet box
- L × W × H: up to 1,200 × 800 × 900 mm including base
Connections
- Electrical connection
- Not applicable
Equipment and options
- Standard equipment
- Special air humidifiers, hygrometer on the door
- Optional equipment
- second rack/slide-in unit with a further 10 air humidifiers.
- Automation
- No
- Mobility
- Movable with a pallet truck
No-Energy
BIG BOX
Conditioning vessel based on the No-Energy principle, mainly for bulk parts; can also be used with containers.
- Load
- mainly bulk parts, also containers
- Operating mode
- manual, mobile
- Volume
- 481 litres
- Bulk parts
- Suitable for loose bulk parts
- Operation
- Manual (feet, movable with a pallet truck)
Technical data
Dimensions
- Weight
- 42 kg
Capacity and load
- Suitable load
- Loose bulk parts · KLT
- Standard KLT per batch
- 4 pieces — applies to Euro containers/KLT 600 × 400 × 220 mm (height 220 mm); larger containers correspondingly fewer — not the standard KLT with 320 mm height
- Usable volume
- 481 litres
Equipment and options
- Optional equipment
- a second rack with slide-in unit and four air humidifiers, so instead of one rack with 4 humidifiers there are two racks with 8 units, that is double the number of air humidifiers.
- Control system
- Not applicable
- Automation
- No
- Mobility
- Feet; can be moved with a pallet truck
No-Energy
Conditioning container 88
Conditioning vessel for bulk parts that itself serves as the container: the parts are filled in directly.
- Load
- Bulk parts directly in the container
- Operating mode
- manuell
- Volume
- 88 litres
- Bulk parts
- Particularly suitable for use directly in the container
- Operation
- Manual (bulk parts are filled in)
Technical data
Dimensions
- Weight
- 11 kg
Capacity and load
- Suitable load
- Bulk parts
- Standard KLT per batch
- Not applicable
- Usable volume
- 88 litres
Equipment and options
- Optional equipment
- Not available
- Control system
- Not applicable
- Automation
- No
No-Energy
Conditioning container
Conditioning container based on the No-Energy principle for wire mesh pallet boxes and pallets. Standard sizes 4, 6 and 8 m², further sizes on request.
- Load
- Wire mesh pallet boxes, pallets
- Operating mode
- manuell
- Internal dimensions
Width × depth × height: 4 m² 1,890 × 1,890 × 2,080 mm 6 m² 2,800 × 1,890 × 2,000 mm 8 m² 3,840 × 1,890 × 2,080 mm - Sizing
- Special dimensions on request; capacity depends on the project
- 4 m²
- 6 m²
- 8 m²
- Further sizes on request
Versions
- 4 · 6 · 8 m² — Standard sizes.
- Further sizes — Custom size on request.
Technical data
Dimensions
- External dimensions
Width × depth × height: 4 m² 2,100 × 2,170 × 2,465 mm 6 m² 3,050 × 2,170 × 2,405 mm 8 m² 4,050 × 2,170 × 2,465 mm - Internal dimensions
Width × depth × height: 4 m² 1,890 × 1,890 × 2,080 mm 6 m² 2,800 × 1,890 × 2,000 mm 8 m² 3,840 × 1,890 × 2,080 mm
Capacity and load
- Capacity and sizing
- Special dimensions on request; capacity depends on the project
Equipment and options
- Optional equipment
- Optionally available: frost protection for outdoor use
- Control system
- Not applicable
- Automation
- No
No-Energy
Conditioning chamber
Custom-designed chamber for larger individual parts, KLT, pallets and suitable bulk parts.
- Load
- large parts, KLT, pallets, bulk parts
- Operating mode
- manual, custom-designed
- Sizing
- Custom-designed
- Wire mesh pallet boxes
- Wire mesh pallet boxes as an individual project solution for the custom-designed chamber, provided the loading scenario is plausible
- Operation
- Manual; can be transported with a pallet truck
- kundenspezifisch
Versions
- customer-specific — Sized for your load. The version on the product page is a reference version.
Technical data
Capacity and load
- Suitable load
- Larger individual parts · KLT/Euro containers · Euro pallets · Suitable bulk parts
- Usable volume
- Depends on the individual version
- Wire mesh pallet boxes
- Wire mesh pallet boxes as an individual project solution for the custom-designed chamber, provided the loading scenario is plausible
- Capacity and sizing
- Custom-designed
Equipment and options
- Optional equipment
- second rack with a further 18 air humidifiers.
- Control system
- Not applicable
- Automation
- No
Conditioning with saturated steam
Saturated steam conditioning
JK 6/14
Filling tube system for bulk parts. The parts are fed automatically by a conveyor system — designed for use close to the machine.
- Load
- Bulk parts via conveyor system
- Operating mode
- automatic, close to the machine
- Volume
- Maximum of 6 filling tubes; filling tube volume 14 l as standard, adjustable up to 19 l
- Operation
- Automatic via conveyor system or machine connection
- Drying
- Not available
Technical data
Dimensions
- Weight
- 420 kg
Capacity and load
- Suitable load
- Bulk parts via conveyor system
- Standard KLT per batch
- Not applicable
- Usable volume
- Maximum of 6 filling tubes; filling tube volume 14 l as standard, adjustable up to 19 l
Connections
- Electrical connection
- 400 V, 50 Hz, 16 A, max. 9.0 kW
- Wastewater
- Wastewater connection 3/4", wastewater volume about 5 litres/h
- Compressed air
- 6 bar; 14.1 l/cycle
- Steam generator
- TD6 steam generator is included in the scope of supply
Equipment and options
- Modules
- 6 fixed filling tubes; volume per filling tube can be increased up to 19 litres
- Optional equipment
- Optionally available: conveyor system and drying drum
- Control system
- Touch panel
- Automation
- Yes — directly at the injection moulding machine or centrally
- Integration into production workflows
- Directly at the injection moulding machine or centrally
Saturated steam conditioning
JK 1/23 automatic
Automatic filling tube system for bulk parts, fed by a conveyor system.
- Load
- Bulk parts via conveyor system
- Operating mode
- automatisch
- Volume
- 1 filling tube, usable volume up to 23 l, adjustable 14–23 l
- Drying
- Not available
Technical data
Dimensions
- Weight
- about 260 kg
Capacity and load
- Suitable load
- Bulk parts via conveyor system
- Standard KLT per batch
- Not applicable
- Usable volume
- 1 filling tube, usable volume up to 23 l, adjustable 14–23 l
Connections
- Water connection
- 1.5 l/h at 4 min cycle time
- Wastewater
- Wastewater connection 3/4", wastewater volume about 3.0 litres/h
- Compressed air
- 6 bar; 14.1 l/cycle
- Steam generator
- TD6 steam generator
Equipment and options
- Modules
- Not available
- Optional equipment
- Conveyor system and drying drum for subsequent drying of the parts after the process.
- Control system
- Touch panel
- Automation
- Yes — connection to the injection moulding machine
- Integration into production workflows
- Connection to the injection moulding machine
Saturated steam conditioning
JK 1/14 manual
Manually loaded filling tube system: the bulk parts are fed by hand through a filling hopper — for smaller quantities and trials.
- Load
- Bulk parts via filling hopper
- Operating mode
- manuell
- Volume
- 14 litres
- Operation
- Manual via filling hopper
- Drying
- Not available
Technical data
Dimensions
- Weight
- 200 kg
Capacity and load
- Suitable load
- Bulk parts via filling hopper
- Standard KLT per batch
- Not applicable
- Usable volume
- 14 litres
Connections
- Electrical connection
- 400 V, 16 A power connection.
- Wastewater
- about 3 litres/h
- Compressed air
- The pressure should be set to 6 bar
Equipment and options
- Modules
- Not applicable
- Optional equipment
- Optionally available: KLT containers with holes in the base
- Control system
- Touch panel
- Automation
- No
- Mobility
- Transportable with a pallet truck
- Integration into production workflows
- Not applicable
Further versions on request We plan systems for larger throughput capacities, for example the JK 8/19, on request.
Vacuum conditioning
Vacuum
Conditioning system JK 1/240
Vacuum chamber system for KLT with preheating, conditioning and drying. The container lids are opened.
- Load
- KLT, lid open
- Operating mode
- manuell
- Capacity
- 2 KLT up to 300 mm high (alternatively 4 flat KLT, 120 mm high)
- Containers
- L × W × H: up to 600 × 400 × 300 mm
- Drying
- Drying phase in the same run (time, temperature and pressure adjustable)
Technical data
Dimensions
- External dimensions
- Length 1,180 × depth 1,000 × height 1,450 mm
- Internal dimensions
- Usable space W 700 × H 400 × D 860 mm
- Weight
- 400 kg
Capacity and load
- Suitable load
- KLT
- Standard KLT per batch
- 2 KLT up to 300 mm high (alternatively 4 flat KLT, 120 mm high)
- Containers (L × W × H)
- L × W × H: up to 600 × 400 × 300 mm
- Usable volume
- about 240 litres
Connections
- Electrical connection
- 400 V, 50/60 Hz, 32 A; screw-in heating elements 3 × 6 kW; steam generator 18 kW
- Water connection
- Demineralised water ¾″, 0.5–2.0 bar; cold water ¾″ maximum 15 °C, 1–2 bar; ring cooling (flow and return ¾″) < 20 °C
- Wastewater
- DN 40 or DN 50
- Compressed air
- 5–6 bar
- Cooling water
- Ring cooling flow/return ¾″, water temperature < 20 °C; connection to the cooling circuit of the injection moulds recommended, otherwise water consumption too high
- Vacuum pump
- Vacuum pump unit, suction capacity 25 m³/h
Equipment and options
- Standard equipment
- Integrated steam generator and vacuum pump in the frame; pull-out in the chamber; integrated intermediate shelf for KLT 600 × 400 × 120 mm; double jacket; fan; pneumatic door with inflatable silicone seal
- Modules
- Multi-module versions are possible in principle; the number of modules is designed to customer requirements.
- Optional equipment
- Optionally available: additional function for annealing at 90 °C
- Control system
- S7-300 control system in painted steel cabinet; pneumatically driven automatic door
- Automation
- No, manual loading
Photo not availableVacuum
JK 1/145
JK 1/145 – Modules
Modular vacuum chamber systems for KLT in three versions — from a single module to a system with several separate chambers.
- Load
- KLT
- Operating mode
- manual, modular
- Capacity
- 1 KLT up to 320 mm high (alternatively 2 flat KLT, 120 mm high)
- Drying
- Yes
- JK 1/145
- JK 2/145
- JK 2/145 – 2 Modules
Versions
- JK 1/145 — One chamber.
- JK 2/145 — Two separate chambers — no shared process space.
JK 2/145 – 2 Modules — Four separate chambers (two JK 2/145) — no shared process space.
Technical data
Dimensions
- Internal dimensions
- Usable space W 480 × H 440 × D 680 mm
Capacity and load
- Suitable load
- KLT
- Standard KLT per batch
- 1 KLT up to 320 mm high (alternatively 2 flat KLT, 120 mm high)
- Usable volume
- about 145 litres
Connections
- Electrical connection
- 400 V, 50/60 Hz, 32 A; steam generator 9 kW
- Water connection
- Demineralised water ¾″, 0.5–2.0 bar, < 15 µS/cm; cold water ¾″ maximum 15 °C, 1–2 bar
- Wastewater
- DN 40 or DN 50
- Compressed air
- 5–6 bar
- Steam generator
- Integrated: 9 kW, 12 kg/h, 2.0–2.5 bar (gauge)
- Cooling water
- Cooling water flow and return (the cooling water of the injection moulds can be used)
- Vacuum pump
- Vacuum pump unit, suction capacity 25 m³/h
Equipment and options
- Standard equipment
- Chamber made of chemically passivated stainless steel; double jacket; fan; pneumatic door with inflatable silicone seal; pressure relief valves; PU insulation
- Modules
- Expandable to the JK 2/145 and JK 2/145 – 2 Modules
- Optional equipment
- Optionally available: additional function for annealing at 90 °C (JK 1/145, JK 2/145, JK 2/145 – 2 Modules)
- Control system
- Control unit in painted steel cabinet; pneumatically driven automatic door; PT-100 temperature sensor
- Automation
- No, manual loading
- Integration into production workflows
- Automation possible. Standard is manual loading and unloading.
CAD renderingVacuum
DLA continuous-flow system
Vacuum continuous-flow system for KLT in fully automatic continuous-flow operation; modular design.
- Load
- KLT in automatic continuous flow, lids open
- Operating mode
- automatic, modular
- Sizing
- Customisable; dimensions and weight per version
- Lids
- Lids must be opened or removed
- Operation
- Automatic (conveyor belt)
- modular
Versions
- modular — Capacity depends on the version.
Technical data
Dimensions
- External dimensions
- Depends on the individual version
- Weight
- Depends on the individual version
Capacity and load
- Suitable load
- KLT containers
- Standard KLT per batch
- Depends on version and load; no fixed standard number
- Capacity and sizing
- Customisable; dimensions and weight per version
Equipment and options
- Optional equipment
- Optionally available: conveyor system upstream and downstream of the DLA
- Control system
- Touch panel
- Automation
- Yes, fully automatic
- Integration into production workflows
- Automated. Manual loading and unloading not possible.
Further versions on request We offer the JK 1/330 with a larger chamber on request.
Steam atmosphere conditioning
Steam atmosphere
Conditioning cabinet 1300 TD
Conditioning cabinet with steam atmosphere for KLT and pallet boxes — optionally with preheating and drying.
- Load
- KLT, pallet box
- Operating mode
- manuell
- Capacity
- 12 standard KLT
- Drying
- Optionally available: preheating and drying
- Operation
- Manual
- Preheating and drying option
Versions
- KS 1300 TD — Basic version.
- Preheating and drying option — Optionally available to reduce spotting.
Technical data
Dimensions
- External dimensions
- W × D × H: about 985 × 1,405 × 1,650 mm
- Weight
Basic version about 170 kg with preheating/drying option about 450 kg including TD6 steam generator · about 390 kg without TD6
Capacity and load
- Suitable load
- KLT · Euro pallet with KLT · pallet box
- Standard KLT per batch
- 12 pieces
- Containers (L × W × H)
- Standard KLT 600 × 400 × 320 mm
Connections
- Electrical connection
- 400 V, 50 Hz, 16 A, maximum 6 kW
- Water connection
- about 1 l/h (basic version) · about 2 l/h (with drying) with chamber closed; water quality not specified
- Compressed air
- Not applicable
- Steam generator
- External TD6 steam generator (accessory)
Equipment and options
- Optional equipment
- Optionally available: preheating and drying
- Control system
- Touch display
- Automation
- No
Steam atmosphere
Conditioning cabinet 1300 D
Conditioning cabinet with steam atmosphere for KLT and pallet boxes, loaded manually. The container lids are opened.
- Load
- KLT, pallet box, lid open
- Operating mode
- manuell
- Capacity
- 8 standard KLT
- Drying
- Not available
- Operation
- Manual
Technical data
Dimensions
- External dimensions
- W × D × H: 985 × 1,405 × 1,650 mm
- Internal dimensions
- W × D × H: 810 × 1,210 × 1,340 mm
- Weight
- 210 kg
Capacity and load
- Suitable load
- KLT · Euro pallet with KLT · pallet box
- Standard KLT per batch
- 8 pieces
- Containers (L × W × H)
- Standard KLT 600 × 400 × 320 mm
- Largest pallet box
- L × W × H: up to 1,200 × 800 × 790 mm including base
Connections
- Electrical connection
- 400 V, 50 Hz, 16 A, maximum 6 kW
- Water connection
- Inlet ½″ with controlled valve, 0.5–2.0 bar with pressure regulator, water quality < 20 µS/cm; tub about 80 l; consumption < 1 l/h with chamber closed
- Wastewater
- Drain at the rear of the chamber, permanently open
- Compressed air
- Not applicable
- Steam generator
- Not available
Equipment and options
- Standard equipment
- Stainless steel tub with grating, float switch, temperature sensor, green/yellow/red signal light with horn, automatic water refilling
- Optional equipment
- Not available
- Control system
- Touchscreen control with temperature controller and display; conditioning time adjustable; end signalled visually and acoustically; water level monitoring
- Automation
- No
- Mobility
- Transportable with a pallet truck
Steam atmosphere
Conditioning container 900 TD
Mobile conditioning vessel with steam atmosphere for KLT, without pallet.
- Load
- KLT, without Euro pallet
- Operating mode
- manual, on castors
- Capacity
- 6 standard KLT
- Drying
- Not available — parts are removed with damp surfaces
- Programmes
- Not available — conditioning time adjustable, no storage of multiple recipes
Technical data
Dimensions
- Weight
- 150 kg
Capacity and load
- Suitable load
- KLT
- Standard KLT per batch
- 6 pieces
- Containers (L × W × H)
- Standard KLT 600 × 400 × 320 mm
Connections
- Electrical connection
- 400 V, 16 A for the TD6
240 V mains plug for the control system
240 V mains plug for the waste water lifting device. (if ordered in addition) - Water connection
- Water quality <20 µS/cm. Standard water connection on the steam generator via GEKA coupling. At least 4 bar.
- Compressed air
- Not applicable
- Steam generator
- Included in the standard scope of supply.
Equipment and options
- Optional equipment
- Not available
- Control system
- Control unit on the right-hand side: set conditioning time, start
- Automation
- No
- Mobility
- Castors, alternatively pallet truck
Steam atmosphere
Conditioning container
Conditioning container with steam atmosphere for wire mesh pallet boxes and pallets. Regular footprint sizes, special dimensions on request.
- Load
- Wire mesh pallet boxes, pallets
- Operating mode
- manuell
- Sizing
- Custom sizes on request; capacity depends on the project
- 5 ft
- 10 ft
- 20 ft
- Special dimensions
Versions
- 5 · 10 · 20 ft — Regular sizes.
- Special dimensions — Custom size on request.
Technical data
Dimensions
- External dimensions
- Depends on version and load
Capacity and load
- Capacity and sizing
- Custom sizes on request; capacity depends on the project
Connections
- Electrical connection
- 400 V, 16 A for the system
- Water connection
- <20 µS/cm, minimum 4 bar. Standard water connection via GEKA coupling.
- Steam generator
- External steam generator
Equipment and options
- Optional equipment
- Optional drying unit available
- Control system
- Touch panel, up to 9 programmes
- Automation
- No
No system is listed for this process.
Accessories
Accessories for your conditioning system
From suitable load carriers to water treatment: complementary components for your conditioning solution.
No-Energy process
Regeneration basin
For regenerating the special air humidifiers, with draining rack.
No-Energy process
Special air humidifiers
Humidifiers for No-Energy conditioning, also for retrofitting rooms.
Steam-operated systems
Waste water lifting device
Automatically drains wastewater from steam-operated systems.
Steam-operated systems
TD6 steam generator
Compact steam generator for steam-operated systems.
Containers and load
Pallet box
Perforated pallet boxes in various sizes.
Containers and load
Perforated Euro containers
Perforated Euro containers in various sizes.
Which accessories are required, optional or included in the scope of supply is clarified for each system.
Alongside new systems
Used systems and rental solutions
We occasionally offer used conditioning systems; rental solutions are also possible for selected systems.
No used systems available at the moment
If you are looking for a specific conditioning system, tell us what you need. We will check which options exist.
Buy or rent?
For selected conditioning systems we also offer rental solutions on request. We will clarify with you which option suits your requirements.
Alternative to buying a system
Contract conditioning: we condition your parts
Not every requirement justifies a system of your own. For a project start-up, a capacity bottleneck or fluctuating volumes, we take over the conditioning of your polyamide parts — once or on a recurring basis.
- PA6, PA66 and glass-fibre-reinforced polyamides
- all four processes, selected according to part and requirement
- If you wish, we will later check whether a system of your own is worthwhile
Questions and answers
Frequently asked questions about choosing a system
This depends mainly on load, workflow and quantity. The system finder narrows down the selection; we settle the final selection with you.
Depending on the system: KLT (small load carriers) and Euro containers, pallet boxes, pallets, wire mesh pallet boxes or bulk parts. Existing containers can often be used; what matters are the dimensions, the perforation of the side walls and, for KLT, whether the lid can be opened during conditioning. This differs from system to system. Conditioning containers are an option for wire mesh pallet boxes.
Helpful details are the material, the part and its wall thickness, the load type (KLT, wire mesh pallet box, bulk parts …), the approximate quantity per batch, the desired workflow and, if available, photos or drawings. If details are missing, we clarify them together.
The processes differ in the surface condition after conditioning. If your parts must be dry and spot-free, this is an important selection criterion; the system finder asks about it. We clarify for each application whether post-treatment is needed.
That depends on material, wall thickness, starting condition and target specification; we assess it from your part data.
No, you do not have to buy a system. For selected systems we offer rental solutions on request, used systems are occasionally available, and we also offer contract conditioning, where we condition your parts on your behalf.
Yes. Conditioning chambers are custom-designed. For further requirements, talk to us – we will check what is possible.
The filling tube systems JK 6/14 and JK 1/23 and the DLA continuous-flow system operate automatically; we clarify scope and interfaces for each project.
Contact
Consultation and contact
If you do not yet know which system suits you, or would like to discuss your parts with us, we clarify the load, process and workflow together.
Just getting started? The CondiCheck lets you assess in advance how ready your process is for PA6 and PA66 conditioning. Go to CondiCheck
Technical advice
We discuss the load, process and workflow with you and check which system could be suitable.
Book a consultationQuotation enquiry
If you prefer to send us your requirements in writing, use the form on condisystems.com.
Send an enquiry directlyReach us directly
+49 6233 35 20 42
info@condisystems.com
Königsberger Straße 18
67245 Lambsheim (Pfalz)